Beverage Packaging: Metal vs Plastic for Small Producers in 2025

Beverage Packaging

The Shifting Landscape of Beverage Packaging

The beverage container market is experiencing remarkable growth, projected to expand from $240 billion in 2025 to over $308 billion by 2030. Within this expanding market, a clear trend is emerging: metallic packaging is gaining significant market share, particularly among craft beverage producers.

Why? The data tells a compelling story:

Feature Metal Packaging Plastic Packaging
Recycling Rate 74.6% (Europe) 52%
CO₂ Reduction 95% when recycled Minimal
Shelf Life Superior (complete barrier) Limited (permeable)
Consumer Perception Premium Standard/Economy
Infinite Recyclability Yes No (degrades)
Microplastic Risk None Up to 240,000 particles/liter
Cooling Speed Rapid Slow

This isn’t just about environmental metrics. For small beverage producers, packaging choice directly impacts product quality, brand perception, and bottom line. The metallic beverage packaging advantage becomes even clearer when considering that 65% of new ready-to-drink beverage launches now choose canned formats.

Small-Scale Metal Packaging: No Longer Out of Reach

Small-Scale can Metal Packaging

Until recently, metallic packaging remained inaccessible to small producers due to high equipment costs and minimum order requirements. That barrier has now fallen.

Innovative technologies have democratized access to professional-grade canning:

I-Kan Technology: Compact Canning for Craft Producers

I-Kan offers the world’s smallest automatic can seamer, designed specifically for small-batch producers. This technology allows even the smallest coffee shops and microbreweries to implement professional-grade canning with:

  • Minimal space requirements (fits on a standard countertop)
  • Affordable entry point (fraction of traditional canning line cost)
  • User-friendly operation (minimal training required)
  • Flexible production (from dozens to hundreds of cans per hour)

Fenix Systems: Scalable Solutions for Growing Businesses

Fenix provides modular canning solutions that grow with your business:

  • Entry-level options that expand as production increases
  • Reduced water usage during the canning process
  • Digital integration for production tracking
  • Multiple can size compatibility for diverse product lines

These craft beverage packaging innovations mean small producers can now compete with larger brands on packaging quality and sustainability without massive capital investment.

Beyond Environmental Benefits: The Business Case

Sustainable beverage packaging isn’t just about ecological responsibility—it delivers tangible business advantages:

  1. Extended Product Shelf Life
    Metal’s superior barrier properties mean your products stay fresher longer, reducing waste and expanding distribution possibilities.
  2. Premium Brand Positioning
    Eco-friendly beverage containers signal quality and values alignment to consumers willing to pay more for sustainable products.
  3. Regulatory Compliance
    With EU mandates requiring 70% recyclable packaging by 2030 (increasing to 80% by 2038), metal packaging future-proofs your business.
  4. Consumer Preference
    Market research shows 55-70% of consumers express willingness to pay premium prices for sustainable packaging options.

The Mission: Accessible Sustainability for All Producers

We collaborate with companies who share our mission of delivering the best to consumers while protecting our planet. By bringing together innovative beverage packaging companies and small producers, we’re creating a more sustainable beverage industry.

The environmental impact is significant: Aluminum recycling saved 5.4 million tonnes of CO₂ in 2024 alone. Every small producer who switches from plastic to metal packaging contributes to this positive change.

Our partners like I-Kan and Fenix represent a new approach to beverage packaging—focusing on accessibility, scalability, and sustainability rather than just industrial-scale production.

Ready to explore how metal packaging can transform your small beverage business? Visit our partners page to discover innovative solutions designed specifically for craft producers.

Green Canning Foundation: Supporting sustainable packaging choices for beverage producers of all sizes.

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